High-Performance Motion Control Drivers
Available in the UK from APC Hi-rel, Redler Technologies manufactures motion control solutions for any mission – from miniature multi-axis brush/ brushless motors to very large motors with full BKEMF.
Its products have a unique patented technology for energy management that save up to 25% of the battery life. Redler’s motion control drivers can control up to 8 axes in one chip, for either brushed or brushless motors. The multi axis motion control’s strength is in its stall management, which is vital in managing energy consumption.
To find out more about Redler Technologies motion control drivers contact APC Hi-Rel on 0330 313 3220 or email hi-rel@apcplc.com

Rayon DCHP
500 amp DC motor controller for accurate military positioning
- Locked anti-phase PWM control, preserve full linearity around zero
- Digital SSI. Incremental encoder feedback
- PID closed-loop modes: position, speed, current
- E safe – Eeprom file system management
- 350A continues current. (10 sec 750A overdrive) at 27V
- Communication: CAN-BUS, Ethernet, RS422-485 and RS232
- Analog and/or digital commands
- Unique ripple reduced operation mode
- Firmware upgrade via RS232
- MMI – load/read parameters and high-speed live graph monitor
- Protections: temperature, voltage, CPU, encoders, D-S saturation, motor stuck and more
- 4 digital inputs. 2 digital outputs
- Rigid switch construction, high current 5 x 190A 100v power MOSFETs
- Hardware short motor winding protection
- 2 encoders input with automatically switchover
- Operating temperature -40°C to 71°C. (extended –55˚C 85°C) / MIL-STD

Rayon 120
BLDC motor controller for accurate positioning:
- Sinusoidal, flux oriented control and trapezoid drive
- Hall, digital SSI. Incremental encoder feedback
- PID closed-loop modes: Position, speed, current and stepper
- E safe – Eeprom file system management
- 40/70/250A continues current. (10 sec 80A/140A/500A overdrive)
- Communication: CAN-BUS (1Mbit- CANopen ) RS422-485 and RS232
- Analog and/or digital commands
- Masters-slave mode
- Firmware upgrade via RS232
- MMI – load/read parameters and high speed live graph monitor
- Protections: temperature, voltage, CPU, encoders, hall, motor stuck
- Encoder to hall on the fly switch-over
- Comprehensive error messages
- 4 digital optically isolated input. 2 digital optically isolated outputs
- Reliable: rigid construction high current 180A 100V Power MOSFETs,
- Hardware short motor winding protection
- 2 encoders input with automatically switchover
- Operating temperature -40°C to 71°C. (extended to –55˚C 85°C by demand)
- OEM version available

Micro Rayon
The smallest BLDC motor controller available for accurate positioning, size: 30mm x 20mm x 7mm
- Sinusoidal, flux-oriented control and trapezoid drive
- Hall, digital SSI. Incremental encoder feedback
- PID closed-loop modes: Position, speed, current and stepper
- E safe – Eeprom file system management
- 10A continues current. (10 sec 20A overdrive)
- Communication: CAN BUS (1Mbit- CANopen ) RS422-485 and RS232
- Analog and/or digital commands
- Master-slave mode
- Firmware upgrade via RS232
- MMI – Load/Read parameters and high speed live graph monitor
- Protections: Temperature, voltage, CPU, encoders, hall, motor stuck more
- Encoder to Hall on the fly switch-over
- Comprehensive Error messages
- 3 bits network address
- 4 digital input. 2 digital outputs
- Reliable: rigid construction high current 92A 100v Power MOSFETs
- Hardware short motor winding protection
- 2 encoders input with automatically switchover
- Operating temperature -40°C to 71°C. (extended to –55˚C 85°C by demand)
- SMT technology
- OEM version available

Rayon MP
BLDC motor controller for accurate positioning
- Sinusoidal, flux-oriented control and trapezoid drive
- Hall, Digital SSI. Incremental encoder feedback
- PID closed-loop modes: Position, speed, current and stepper
- E safe – Eeprom file system management
- 25A continues current. (10 sec 50A overdrive)
- Communication: CAN-BUS (1Mbit- CANopen ) RS422-485 and RS232
- Analog and/or digital commands
- Master-slave mode
- Firmware upgrade via RS232
- MMI – load/read parameters and high-speed live graph monitor
- Protections: temperature, voltage, CPU, encoders, hall, motor stuck more
- Encoder to hall on the fly switch-over
- Comprehensive error messages
- 4 digital optically isolated input. 2 digital optically isolated outputs
- Reliable: rigid construction high current 180A 100v power MOSFETs
- Hardware short motor winding protection
- 2 encoders input with automatically switchover
- Operating temperature -40°C to 71°C. (extended to –55˚C 85°C by demand)

Rayon Slim Line
25 amp miniature, BLDC motor controller
- Sinusoidal and trapezoid drive
- Hall, digital and analogue encoder feedback
- PID closed-loop modes: position, speed, current and stepper
- E safe – Eeprom file system management
- 20A continues current. (3 sec 40A overdrive)
- Communication: CAN-BUS (1Mbit- CANopen ) and RS232
- Analog, digital commands

Rayon High Power
60 amp BLDC sensorless, motor controller for military fan motor
- FAN controller driver
- A standalone controller driver for heavy vehicle fan application
- Capable of driving a 60A 60V, low inductance BLDC motor
- A unique feature allows the unit to perform on a BEMF with low SNR
- 4 communication methods are implemented: RS422, RS232, CAN, analog signal
- 0A heavy-duty BLDC motor controller driver
- 6 phases driver drive
- BEMF rotor position feedback
- PID closed-loop modes: speed and current
- Analog command input. (12bits resolution)
- Analog status output Speed and current. (12bits resolution)
- 60A continues current (10 sec 100A over drive)

Rayon Critical Power
35 amp BLDC sensorless, motor controller
Heavy-duty motor fan driver:
- 35A heavy duty BLDC motor controller driver
- 6 phases driver drive
BEMF rotor position feedback - PID closed-loop modes: speed and current
- Analogue command input (12bits resolution)
- Analogue status output speed and current (12bits resolution)
- 35A continues current (10 sec. 100A overdrive)
- Communication: CAN-BUS (1Mbit- CANopen) and RS232

Rayon EV
Dual 400 amp BLDC motor controller
- Development project funded by Redler and the Israel Government Ministry of Energy
- Based on Redler patented technology, enable improving EV power train by up to 25% discharging and 15% power source life cycle

Boss
Servo system controller with high connectivity. Controls from 2 to 8 BLDC motors
Master controller for up to 12 drivers:
- Multi-axis multipurpose BOSS controller. 2- 12 DOFUp to 8
- Motors controller – motor types:
- BLDC or DC or any combination between them
- Up to 24 encoders inputs
- Safety sensor input, safety signals input
- Communication: UART RS232/485-422, TCP/IP Ethernet LAN and SPI
- ARMXX Cortex, TI DSP
- High MTBF (Up to 250K Hours)
- MIL-STD safety hardware approved functions
- Design to spec options
- 24 – 144V, 5- 900A motors motion control capabilities
Advantages:
- Fit to 12-75, 704 MIL-STD
- High performances
- Costumer modification on demand
- Unique patented multi-axis solution
- Mastering variety of motion control systems such as remote sys, pedestal
- Cost-effective product
- Fast tailored design based approved HW and SW breaks

D-4
4 axis BLDC motor controller for robotic accurate positioning
Quad motor controller is compact and feature rich.
It manages the current, torque, speed and position for up to four independent or synchronized motors.
Each motor can be powered independently by up to 15A, 6-80v DC (total power 1.2kW per motor).
Main features:
- Four motors, up to 15A continuous current 6-80Vdc (each motor)
- Up to 1.2 kW continuous power per motor, 4.8 kW total driving power capacity
- Motor types: brushless DC (BLDC), permanent magnet (PMSM), DC or any combination thereof
- Accurate and fast control of current torque speed and position for each of the motors
- Available interfaces: 2 full-speed USB channels, RS232/485-422, Ethernet LAN and SPI
- Single FPGA chip solution
- ARM Cortex M3 Embedded. (512Kbytes flash, 64K bytes RAM)
- RTOS operating system
- Customer application software area. – ANSI C code
- Low power consumption
- Motors stall management (Patent pending)
- Low-cost high-reliability solution
For technical sales and expert advice on our range of high reliability electronic components contact the Hi-Rel team on: